AMKCO Multi-Deck Separator
In wet screening applications, where slurry or liquid-solid mixtures must be divided into two or more size fractions, the AMKCO Multi-Deck Separator offers an ideal solution.
This machine features multiple screen decks, typically configured in two-deck setups for wet applications, to separate suspended solids at varying cut points. From coarse scalping to fine dewatering, it ensures high screening efficiency while handling high liquid throughput.
Used widely in industries like starch, food processing, chemical slurries, and wastewater, the system supports capacities up to 35 m³/hr with screens as fine as 25 microns, delivering precise wet classification with minimal footprint.
Working Principle
The AMKCO Multi-Deck Separator operates with vertical motor vibration, producing a three-dimensional motion that evenly distributes slurry across each screen level.
In a 2-deck wet screening setup, the top screen removes coarse particles, while finer particles flow through to the second screen for additional separation. A distribution frame with a convex base redirects the liquid evenly to the center of the next deck, ensuring balanced flow and high accuracy in multi-stage separation.
Optional accessories like rotary spray systems, overflow spouts, or velocity reducers can be integrated for optimal wet material handling.
Product Feature
Two-Deck Wet Classification Setup
Common configuration for liquid-solid separation — top deck removes oversize, second deck ensures fine screening.
Convex Distribution Frame for Slurry Flow
Directs screened liquid precisely to the center of the next level, maintaining consistent throughput and separation.
CIP-Ready Design
All contact parts in stainless steel, compatible with clean-in-place protocols, ideal for food, starch, and hygiene-critical operations.
Product Advantage
Efficient Multi-Fraction Wet Screening
Handle high-volume slurries and separate them into multiple cut sizes in one pass — no multiple machines needed.
Cleaner Separation with Lower Product Loss
Gentle vibratory action preserves delicate materials and ensures maximum recovery of usable solids.
Modular Setup for Flexible Processing
Add or remove decks based on process requirements — easy to adapt over time as needs change.
FAQ
Why use two decks for wet screening?
Two-deck setups allow you to separate large particles on the top screen, while the finer screen captures suspended solids — enabling precise liquid-solid separation in a single machine.
What applications benefit from this?
Common in tapioca starch extraction, juice pulp removal, chemical slurry filtering, and wastewater processes where dual-level precision is needed.
Can I add spray systems or overflow features?
Yes. The machine supports integration of spray rings, rotary cleaners, and overflow spouts to optimize flow and screen cleanliness.
What is the finest mesh size it can handle for wet processes?
Down to 25 micron (500 mesh) depending on the slurry type and required separation precision.
Is it difficult to clean between batches?
Not at all. The machine offers side inspection ports and optional tool-free disassembly for quick maintenance and cleaning.
Can I expand to more decks later?
Absolutely. The modular design allows additional decks to be added if your process requires finer or more separation stages in the future.